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Improving production planning through finite-capacity MRP
Journal article   Peer reviewed

Improving production planning through finite-capacity MRP

Tommaso Rossi, Rossella Pozzi, Margherita Pero and Roberto Cigolini
International journal of production research, Vol.55(2, 2017), pp.377-391
2017
Scopus ID: 2-s2.0-84965036065
Web of Science ID: WOS:000390417200005

Abstract

MRP Capacity planning Linear Programming
Materials Requirement Planning (MRP) technique is widely employed by most manufacturing companies, even though field applications point out some weaknesses, including ignored production capacity constraints and fixed lead-times. These weaknesses often lead to infeasible production schedules, which trigger fluctuating workloads over time, significant adjustment effort and eventually unpredictably long lead times. This paper introduces a capacity-oriented MRP procedure that combines the traditional MRP procedure with an approach based on linear programming: in this way, requirement of lead times pre-determined a priori outside the MRP procedure is overcome. The new procedure is then applied to a real-life company and results highlight that feasible plans of orders are generated without requiring lead-times as input and without relevant computational burden.
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